As you already know, Sawzall blades are used to cut down hardened steel, cast iron, stainless steel, and many other heavy metals. It is not quite easy of cutting hardened steel with Sawzall. Only a suitable blade can do the job. Here, we will talk about the important features you should know about before buying such a suitable Sawzall blade.
We will also recommend the best Sawzall blade for hardened steel available in the market. Let’s check out our review.
Top 4 Sawzall Blade for hardened steel At A Glance
- Top Pick – Diablo DS0908CF 9″ Recip Blade for Thick Metal Cutting
- Runner Up –Freud-Diablo DB Carbide Reciprocating saw blade 4″ (DS0408CF3)
- Diamond Grit Blade- LENOX Tools Reciprocating Saw Blade (10833800RDG)
- Premium Choice – MILWAUKEE ELEC TOOL Sawzall Reciprocating Saw Blade
- Good Value – MK Morse Reciprocating Blade
Best Sawzall blade for hardened steel Reviews
Here, we have gathered the best Sawzall blades you can get in the market. Let’s have a look at them and choose the most suitable one for yourself.
Diablo DS0908CF Steel Carbide Recip Blade
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Diablo DS0908CF 9" Steel Demon Carbide Recip Blade for Thick... | Check Price on Amazon |
This blade from the brand Diablo is our top choice as the best performer. The sweetest spot is its precise cutting performance of it. No matter what type of metal you want to cut, this one just goes through like a hot knife into butter. Its carbide build provides extra durability to the blades. You should remember that it has a 1 inch wide single and hard blade suitable for a straight cut.
If you are looking for a round-cut, then it will not be the most efficient one. There is no other blade that can cut as precisely and smoothly as this one. Its 9″ long, long blade can cut any thickness from 3/16″ to 9/16″. The overall 1.31″ x 10.19″ x 0.06″ dimension and 1.6 ounces weight makes it even more comfortable than any other blades.
The affordable price tag makes it even more promising for everyone. Such durable and precise performance with the cheapest cost makes it our top pick on the list.
Pros:
- The precise cutting feature is available
- Durable carbide build for long usage
- Highest thickness cutting capability
- Lightweight for easy handling
- Clean and Straight cutting
- Anti-rust and anti-heat coating
- The most affordable price tag
Cons:
- It only suits straight cutting, not good for round cutting
Freud-Diablo Carbide Steel Cutting Blade
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DB CARBIDE 4 8TPI 3PK SENS, Multi, 4" (DS0408CF3) | Check Price on Amazon |
This one is our second choice on the list. As you can expect this one is pretty similar to the previous Diablo DS0908CF. It has some extra build features as it is made for an even higher level of heavy metalwork. It is also made of carbide that proved to be extremely durable and strong. It is much stronger than any regular stainless steel saw blade. But still, it places in the second position due to its not having any single blade package.
However, it provides you with a precise cutting experience and you can also cut off every metal with this tool. Our top pick has a suitable cutting range, this one goes even beyond that with its 4″ blade! The 4″ blade is 4 times more than the 1″ blade of our top pick.
It can cut through any kind of metal like cast iron, stainless steel, boron iron, or even hardened steel. Its amazing strength provides 50 times more durability than any other blades we are talking about. Its 2.4-pound weight is heavier than other blades. So without proper strength and effort, it will b difficult to cut through.
It is suitable for any thickness between 3/16″ and 1/2″. Even though it is a formidable competitor to other blades it comes with a 3 blade pack. This makes it a little expensive comparing other single blades. Although there are chances that you may not need that much heavy-duty tool in the first place, in that case, our first pick would be a much more suitable one.
But if you need some extra heavy work, then this one is for you. The 3-pack price tag justifies its hulk-like strength of it.
Pros:
- 50x durability comparing any other blades
- Precision cutting performance
- High price/performance ratio comparing most of the blades
- Heavy-metal build quality
- Anti-rust and anti-heat coating available
- Balanced capability for the highest usage
Cons:
- No single blade package
- Not suitable for round cuttings
LENOX Tools Reciprocating Saw Blade
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LENOX Tools Reciprocating Saw Blade, Diamond Grit, 8-Inch... | Check Price on Amazon |
Here goes our third choice on the list. It is one of our top picks because of all the amazing capabilities it has. It is possible, and the best quality does not suit your taste considering some reasons. In this situation, if you are looking to go for a different choice, then have a look at this one. Unlike our top two picks, this one comes with both single and multiple purchase options. You can get from a single to five packages buy.
When our previous picks build with carbide, this one is a little different. It is coated with Nicol alloy diamond particles. This diamond tip Sawzall blade is a quality of its own. This extra coating not only provides sharpness but also durability to the blade. Besides, it also has chrome alloy backing. One of its best features is clean cutting. Unlike most of the blades, it cuts pretty clean.
For different cutting requirements, it has different sizes available to purchase. These are the available lengths 3-5/8″, 4″, 6″, 8″, 9″, 12″. Although the blades are precise for clean cutting, they are not suitable for rough surfaces. Keep that in mind.
Its overall dimension is 11.11″ x 1.88″ x 0.25″ suitable for a strong grip. Besides, it is one of the lightweight blades in the market with only 1.41 ounces. The affordable price tag is pretty close to our top pick as well. So, it is a really good choice if you like.
Pros:
- Lightweight for effortless usage
- Single and multiple purchase availability
- Different blade size available
- Precision cutting quality and strength build
- Expensive quality coating
- Contains an affordable price tag
Cons:
- Not suitable for rough surface
- Sharpness is not as strong as previous top picks
MILWAUKEE ELEC Sawzall Reciprocating Saw Blade
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MILWAUKEE ELEC Tool 48-00-5202 9" 7TPI Torch Sawzall... | Check Price on Amazon |
Last but not least, we have another alternative choice for you. It has quite good performance, along with some drawbacks that lead it to our fourth pick. It does not have multiple purchases, only a single blade. Besides, 2 different sizes of 6″ and 9″ are available.
It has carbide teeth for durable usage and sharp cutting. Its reciprocating saw cut metal clean and nice. But its overall build is not quite like the other top picks. It is quite a heavyweight, like 4.9 ounces. That much weight needs a little bit more effort to be used precisely. However, it helps to dig deep and stay stable o the cutting line.
The blade has an overall dimension of 11.94″ x 2″ x 0.52″. It is handy and easy to assemble with any handy grip. These blades have the same price tag as our top pick making it an alternative choice with some drawbacks comparing top grades.
Pros:
- Carbide build for easy cutting
- Sharp cutting with no line missing
- Precise cutting all the way through
- Durable build quality
- Affordable price range
- More blade count per inch
Cons:
- Heavy that need much more strength to work with
- The price tag is expensive comparing other much better picks
We also have reviewed the best sawzall blade for cutting tires.
What to consider before purchasing a Sawzall blade for hardened steel
Before buying any of these blades, you should have some ideas about which features make a blade to perform better. Here we are going o discuss those important features to look for.
Size:
Size is very important to know before buying any of these tools. However, it depends on your preference. If you are working with some small cuttings, then you may need only a small size. But if you are working with something big, then a large blade would be much suitable.
Price
Price is important for any product. Some blades offer much more within an affordable price range. Some of them do not provide many facilities, even if they have an affordable price tag. So before buying, compare them to find out which product provides the best performance comparing the price.
Build Material:
Build material ensures the overall quality and durability. If the material is not strong enough, it can be broken or not sharp enough to cut through metals. Always try to buy a blade with a strong and quality material build.
It gives sharp edges as well as overall strength that can cut off any type of metal within the shortest time with the lowest effort. The best Sawzall blades for metal should have the highest quality build material.
Coating:
The coating may not be a decisive factor, but it provides extra care to long-time usage blades. However, cutting hardened steel is not an easy job. A good quality coating provides heat resistance, stain resistance, rust resistance, all these resistant features.
Our review has sorted out all the features you have to look at in hardened steel cutting Sawzall blade. We have given some of the best Sawzall steel cutting blades, including our choice as the best one that stands higher than any other competitor. So, pick the most affordable and precise one for yourself.
FAQ
Can a Sawzall cut through hardened steel?
A reciprocating saw or Sawzall is a very versatile tool and can cut a wide range of products including hardened steel. But you have to choose the right blade for cutting hardened steel with a saw. Carbide tipped blades are ideal for cutting hardened steel. Carbide-tipped Sawzall blades can cut hard metals like boron steel, cast iron, hardened steel, and stainless steel. So carbide-tipped Sawzall blades should be used with Sawzall for cutting hardened steel.
Diamond grit Sawzall blades can also cut hardened steel. But they are quite expensive than the regular carbide-tipped blades and take much more time to cut the material.
What are the best Sawzall blades for cutting metal?
Ideal Sawzall blades for cutting metal can be vary depending on the type of metal need to cut. Generally, high TPI bi-metal or carbide-tipped blades consider the best for cutting metal. For cutting thin metals high TPI(18-24)inches is ideal. Because high TPI blades will give a fine cine cut. But for cutting thick metals 14-18 TPI blades are very good. For cutting aluminum 8-10 TPI blades suit the most.
Final Recommendation
All these 4 blades are abso9lutely capable of cutting hardened steel. Diablo DS0908CF Is the top pick on our list. This blade is very strong and cuts steel like butter. Freud diabloo DS0408CF3 is another great Sawzall blade and very suitable for cutting steel. Hopefully, we have cleared the confusion of finding the right Sawzall blade that can cut hardened steel.
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Additional Resource:
Last Updated on January 22, 2022 by John G. Anderson
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I was searching for a Sawzall blade for hardened steel for a long time. I finally find it. Thank you so much.
Thanks a lot for your feedback.